Check the base gasket. The cylinder is a large as you can get and still
barely work, as far as the transfer port match is concerned. Try to match
the engine cases and the cylinder if you can. It requires some carefull
file work. I did not match the cylinder and the case for this project,
to give an idea of the results of a less than ideal installation.
Oil the wrist pin when you intsall it.
Quite a difference. Plus a huge weight saving, using aluminum rather than
cast iron.
New cable operated choke no more airbox
Please make sure the clips are properly in the groove. Hold the ring
in place on the locating pin, and carefully lower the cylinder over the
piston, it should slide with very little resistance. If you force, you
break. Clean out the cylinder carefully
to remove any residue or preservatives, before assembly
Install the intake manifold We drilled a hole in the intake manifold
and tapped it out to 6mm so the original oil lines could be used.
Put a little oil on the studs so it tightens up smoothly. Spin the nuts
down by hand to see the head go down and bottom out evenly. tighten gently
to feel the even pressures from stud to stud. They should all feel the
same. Carefully turn the engine over to see how everything goes with the
plug out. Should be smooth!
Tighten head bolts evenly
Install exhaust head pipe with new gasket, you may need to trim the gasket
for good fit as it hits a cooling fin.
More please
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