(may be illegal in some states!)
Remove the kick start cover by taking out the screws on the outside edge. The people model has one in the center, also
Speed restrictor removal-
what is done?
(may be illegal in some
states!)
Remove the kick start cover by taking out the screws on the outside
edge.
The people model has one in the center, also
make sure you get them all
ensure that the starter pinion
(bendix gear) is seated fully in
position, it sometimes comes out of it's hole when you remove the kick
cover
use an impact wrench to remove the
nut on the front pully (crankshaft) right hand threads Hold
the crank from turning with your hand
remove the outer pully
half
remove the belt from the crank,
and hold the inner pully half
in tight to the engine while pulling the boss out
hold the pully tight in place and
don't move. or the parts will
fall out of it. No big deal, just takes longer
insert the new boss, the new one
has no shoulder on it. it MUST
slide right in, easy.
and bottom out smoothly, just like
the original
slip the belt back on
put the outer pully half back on,
being carefull to get the splines
aligned properly. You must be able to spin the nut on by hand, all the
way
so that the clutch halves are bottomed out together. Wiggle the pully
with
your fingers while spinning the nut on to be sure it is on all the way,
and correct.